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Gebrüder Weiss Launches High Capacity Autonomous Warehouse Solution in Páty

Gebrüder Weiss partnered with Jungheinrich to implement an automated 28,000 pallet high-bay warehouse in Hungary, utilizing mobile robots to optimize space and solve labor shortages.

  www.jungheinrich.co.uk
Gebrüder Weiss Launches High Capacity Autonomous Warehouse Solution in Páty

The completion of a 32,000 m² logistics center in Páty marks a significant shift in the Hungarian logistics landscape, positioning Gebrüder Weiss Ltd. ahead of competitors through the integration of advanced autonomous systems. This facility addresses the dual pressures of labor shortages and high-density storage requirements by deploying a fully automated very narrow aisle (VNA) warehouse complex. By leveraging Jungheinrich’s specialized robotics, the company provides a level of precision and operational continuity that traditional manual warehouses cannot match, covering the entire supply chain from raw material receipt to global distribution for dedicated partners.

High-Density Storage and Autonomous Pallet Handling
The core of this technological differentiation lies in a closed system capable of housing 28,000 pallets. Unlike conventional storage solutions, the Páty site utilizes Jungheinrich EKX 516a Mobile Robots. These autonomous guided vehicles operate across 10-meter-high racks, handling repetitive, high-volume tasks with superior safety and efficiency. The system is designed to manage five different pallet height variants and can process up to 120 pallets per hour. A key operational advantage is the energy management of these robots; they are engineered to run for entire shifts without mid-day charging, allowing the facility to maintain seamless two-shift operations.

Seamless System Integration and Operational Synergy
While many logistics providers struggle with the "handshake" between manual and automated processes, Gebrüder Weiss has optimized this interface to ensure maximum throughput. In the warehouse pre-zone, manual forklift operators deposit goods at cantilever transfer stations where automated contour sensors verify dimensions before entry. This physical integration is mirrored by a sophisticated digital infrastructure where interfaces connect Jungheinrich’s control software with the Gebrüder Weiss Warehouse Management System (WMS). This ensures that data flows as fluidly as the physical goods, minimizing the risk of bottlenecks or inventory discrepancies.

Sustainable Growth and Future-Proofing Operations
The transition to full capacity, achieved in July 2025, was managed in phases to avoid disrupting ongoing client operations. This strategic implementation allowed the workforce to transition into roles that require higher technical expertise, moving away from repetitive physical labor toward system management and Lean optimization. Beyond sheer efficiency, the facility integrates into a broader sustainable ecosystem powered by photovoltaic systems. Looking toward 2026, Gebrüder Weiss plans to extend this competitive edge by further automating raw material picking and internal pallet transport, solidifying its role as a leader in carbon-neutral, tech-driven logistics.

Edited by Evgeny Churilov, Induportals Media - Adapted by AI.

www.jungheinrich.com

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