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Advanced Solutions for Industrial Mold Handling
Universal 1972 integrates Bosch Rexroth automation technologies to optimize safety and efficiency in spotting presses.
www.boschrexroth.com
The strategic partnership between Universal 1972 and Bosch Rexroth has resulted in a new generation of high-complexity spotting presses (die-splitting machines). Integrating Bosch Rexroth’s automation technologies into systems designed by Universal 1972 addresses the growing industrial demand for improved ergonomics, operational precision, and operator safety during the maintenance and handling of large-scale molds, particularly within international production environments like the automotive sector.
Technological Innovation and Customization
The collaboration focuses on Universal 1972's transition from a traditional mold manufacturer to a supplier of high-value special-purpose machinery. Adopting advanced components overcomes the limitations of standard mechanical solutions, offering competitive advantages in:
- Operational Safety: Reducing risks associated with the manual handling of heavy loads.
- Energy Efficiency: Optimizing work cycles through automated assembly processes.
- Customization: Developing "tailor-made" systems to meet the specific technical requirements of large global players.
Strategic Business Transformation
With approximately 80% of production destined for international markets, Universal 1972 has redefined its business model by investing in automation technologies. This approach allows the company to compete globally not merely on series production, but by providing complex engineering solutions where technological integration—via the Bosch Rexroth partnership—becomes the primary differentiator over cost-based competition.
Additional Context: Technical Specifications and Industrial Ergonomics
In spotting presses, the technical challenge lies in managing loads that can exceed several tons while ensuring millimeter-level positioning for the mating of the two mold halves. The integration of Bosch Rexroth's electro-hydraulic or electromechanical drive systems allows for precise control of speed and closing/opening force, which is essential to prevent damage to mating surfaces or sensitive components inserted into the mold.
Furthermore, ergonomics in spotting presses is not just a matter of comfort but a regulatory safety requirement (Machinery Directive). The use of advanced Human-Machine Interfaces (HMI) and integrated safety systems (such as light curtains or two-hand control systems) reduces the risk of injury in a critical zone where operators must frequently intervene for cleaning or visual inspections during testing phases. Finally, the digital control of movement parameters ensures process repeatability, eliminating variations introduced by human operators in manual maneuvers.
Edited by Lekshman Ramdas, Induportals editor – adapted by AI.
www.boschrexroth.com
With approximately 80% of production destined for international markets, Universal 1972 has redefined its business model by investing in automation technologies. This approach allows the company to compete globally not merely on series production, but by providing complex engineering solutions where technological integration—via the Bosch Rexroth partnership—becomes the primary differentiator over cost-based competition.
Additional Context: Technical Specifications and Industrial Ergonomics
In spotting presses, the technical challenge lies in managing loads that can exceed several tons while ensuring millimeter-level positioning for the mating of the two mold halves. The integration of Bosch Rexroth's electro-hydraulic or electromechanical drive systems allows for precise control of speed and closing/opening force, which is essential to prevent damage to mating surfaces or sensitive components inserted into the mold.
Furthermore, ergonomics in spotting presses is not just a matter of comfort but a regulatory safety requirement (Machinery Directive). The use of advanced Human-Machine Interfaces (HMI) and integrated safety systems (such as light curtains or two-hand control systems) reduces the risk of injury in a critical zone where operators must frequently intervene for cleaning or visual inspections during testing phases. Finally, the digital control of movement parameters ensures process repeatability, eliminating variations introduced by human operators in manual maneuvers.
Edited by Lekshman Ramdas, Induportals editor – adapted by AI.
www.boschrexroth.com
