Hexagon Expands Access to Freeform 3D Design Software

Designing complex, organic geometries remains a challenge for traditional CAD systems, particularly in sectors such as healthcare devices, toy design, and mould-making. To address this, Hexagon has updated its Geomagic Freeform software, introducing a subscription model and new productivity features aimed at making advanced 3D design software more accessible to a broader range of manufacturers and designers.

The latest release targets applications requiring sculptural and irregular geometries, including orthotics and prosthetics, personalised medical devices, packaging, and mould and die design.

Subscription model reduces entry cost
A key development is the introduction of a subscription pricing model, reducing the initial cost of adoption by approximately 66% compared to traditional licensing. This shift lowers barriers for independent designers, small businesses, and specialised workshops that previously faced cost constraints when adopting advanced design tools.

The software remains available with a perpetual license option, allowing companies to choose between capital expenditure and subscription-based models depending on their operational strategy.

Tools for complex and deformable geometry editing
The release introduces new modelling capabilities such as the Deform Selection tool, which allows designers to modify a selected region of a model while maintaining smooth transitions with surrounding geometry.

This functionality is particularly relevant for:

By reducing the need for multiple manual steps, the tool can significantly shorten repetitive editing tasks in organic modelling workflows.

Automation with Python scripting
The addition of Python scripting expands automation capabilities within the software. Designers can create custom workflows using the Geomagic API, enabling repeatable processes to be executed with minimal manual intervention.

For example, in medical manufacturing, once a patient-specific implant is designed, the corresponding mould can be generated automatically through scripted workflows. This reduces design time from extended manual processes to a few minutes, improving efficiency in digital manufacturing workflows.

Integration with haptic design devices
Geomagic Freeform continues to support haptic input devices, which allow users to interact with digital models through tactile feedback similar to physical sculpting.

The latest release adds compatibility with Haply Robotics devices, including portable solutions designed for mobility and on-site work. This enables designers to:

Enhanced support for healthcare workflows
For medical applications, the software now includes extended support for DICOM standards, including RTSTRUCT formats used in radiation oncology. This enables improved workflows for designing devices such as bolus components used in treatment planning.

By supporting medical imaging data more comprehensively, the software strengthens its role in patient-specific device design and preparation for additive manufacturing.

Positioning in organic modelling and CAD ecosystems
Geomagic Freeform occupies a niche between traditional parametric CAD systems and freeform sculpting tools. While conventional CAD platforms excel at structured, dimension-driven design, freeform modelling tools are better suited for irregular and organic shapes.

Hexagon’s approach combines:

This makes the software suitable for hybrid design environments where both artistic flexibility and manufacturing precision are required.

Expanding accessibility in advanced design tools
By combining lower entry costs, automation features, and expanded hardware compatibility, Hexagon is positioning Geomagic Freeform as a more widely accessible solution for complex 3D modelling.

This reflects a broader trend in the industry toward democratizing advanced design tools, enabling smaller teams and specialised manufacturers to adopt technologies previously limited to large enterprises.

Edited by Industrial Journalist, Natania Lyngdoh — AI-Powered.

www.hexagon.com