Mitsubishi Electric Introduces MX Controller – The Mastermind of Manufacturing

The MX-R and MX-F models represent Mitsubishi Electric's most advanced industrial controllers. They serve as central processing units that integrate sequence control, motion control and network communication within a single module. This integration eliminates the need for separate components typically required in conventional systems, reducing hardware requirements, simplifying system architecture, and streamlining the engineering process. For system designers, this consolidated approach results in more compact control cabinets, less complex wiring, and easier maintenance while maintaining high-performance control capabilities.

The MX Controller, designed as a comprehensive control solution, combines four key technical aspects: engineering precision, intelligent integration, cybersecurity, and reliability.

"We observe that manufacturing processes increasingly demand faster control and integrated capabilities that exceed conventional PLC functionality" said Daniel Sperlich, Strategic Product Manager for Controllers in the EMEA region at Mitsubishi Electric. "The MX Controller addresses these advanced requirements through the combination of high-speed PLC functions, precise motion control, IO/OT, cybersecurity, and other embedded functions in a single platform that reduces system complexity while enhancing manufacturing performance.”

The MX controller models, MX-F and MX-R, address diverse manufacturing needs, with capabilities ranging from 8 axes for compact systems to 256 axes for large-scale production environments. The MXF model is typically deployed in packaging lines, labeling machines, and pick-and-place applications where space efficiency and cost-effectiveness are priorities - without compromise in performance. Meanwhile, the MXR model excels in more complex scenarios such as battery production lines, semiconductor manufacturing, and high-precision cutting systems where multi-axis synchronisation is critical.

Engineering Precision
The MX Controller is designed for applications where engineering precision is critical. Its advanced architecture enables ultra-fast, highly accurate synchronisation tailored to the needs of demanding manufacturing processes.

Key features include:

As Daniel Sperlich from Mitsubishi Electric explains, even the most advanced and precisely synchronised production lines can encounter unexpected disruptions. In such cases, fast and accurate diagnostics are essential for minimising downtime and protecting productivity: "Sometimes unpredicted events happen that can't be foreseen, caused by mechanical issues or external factors. Like in a dashcam, video and production data can be saved automatically, with cycle-accurate precision. Together with our software and AI support, it lets you recover the machine with minimum time loss." This combination of high-precision control and rapid diagnostics guarantees consistently accurate manufacturing results, enabling producers to maintain the highest engineering standards even in the most demanding environments, whether they are on site or remotely connected.

Intelligent Integration
The MX Controller enables flexible expansion and adapts easily to changing manufacturing needs. Supporting protocols such as OPC UA, MQTT, and CC-Link IE TSN, it integrates with both existing and future smart factory systems, connecting devices like robots, sensors, and SCADA platforms. Its high-performance multi-core CPU and large memory ensure efficient analytics and real-time control, providing full visibility and coordinated operation across the production environment. This seamless integration makes it straightforward to implement data-driven strategies, from shop floor automation to business intelligence. Compatibility with iQ-R and iQ-F modules protects prior investments and empowers step-by-step upgrades.

Cybersecurity
The MX Controller has received TÜV Rheinland certification according to IEC 62443-4-1 and IEC 62443-4-2 standards, meeting internationally recognised security requirements. This certification verifies protection against unauthorised access and cyber attacks for industrial infrastructure.

The controller includes specific security features such as encrypted communication, user authentication and access control mechanisms, and secure data storage. These protective measures safeguard both operational control systems and sensitive production data.

In connected manufacturing environments, the MX Controller protects intellectual property and sensitive data using robust protocols. Its comprehensive safeguards provide the trusted foundation needed for Industry 4.0, enabling safe data exchange between the production floor and enterprise systems.

Reliability
The MX Controller is designed to support high system availability through features like built-in diagnostics and automatic fault data recording — helping manufacturers respond swiftly to unexpected events and reduce downtime. It maintains backward compatibility with iQ-R and iQ-F modules, allowing manufacturers to use proven components while adding new control capabilities without complete system replacement.

"At Mitsubishi Electric, we believe that technology should empower people," explains Daniel Sperlich. "The MX Controller isn't just about automation – it's about giving you the tools to innovate, optimize, and grow your business with minimal disruption and maximum reliability."

Strategic Market Timing
The launch of the MX Controller comes at a strategic time for manufacturers seeking advanced control solutions. The machine control systems market is experiencing significant growth, with the Consegic Business Intelligence report projecting an increase from USD 6,38 billion in 2024 to over USD 10.86 billion by 2032, at a CAGR of 7.5%. This growth underscores the increasing demand for precisely the capabilities that the MX Controller delivers: high-speed synchronisation, integrated functionality, and secure connectivity between operational and information systems.